CYCLE DEVELOPEMENT STUDY PROTOCOL FOR TUNNEL

1.              SCOPE:

This protocol is applicable for the cycle development study of tunnel with applicable containers in manufacturing area.

2.              OBJECTIVE:

The objective of this protocol is to develop the process parameters for the tunnel with applicable containers.

3.              ABBREVIATIONS:

·             ID No. -           Identification Number

·                         NA                  -           Not Applicable

·             OQ                  -           Operational Qualification

·             PQ                   -           Performance Qualification

·             QA                  -           Quality Assurance

·                         PN                   -           Production

4.                RESPONSIBILITY:

Department/ Function

Responsibility

Validation group

Preparation of protocol, compilation and review of study report.

Validation agency

Execution of the development study  activity and data review

Engineering / Instrumentation

Review the protocol/report and provide required technical support for execution.

User department

Review the protocol/report including execution of activity.

Quality Assurance

Compilation, review and approval of protocol and report, including participation in the execution, where ever applicable.

5.              INTENDED USE OF EQUIPMENT

Tunnel is used for the preparation/processing (depyrogenation) of containers for the filling of sterile drug product. Depyrogenation process shall be done by using filtered dry hot air.

 

6.              SAFETY PRECAUTIONS:

·             Personnel involved in autoclave qualification shall follow proper written procedures for equipment operation.

·             Personnel shall wear necessary gloves, wherever applicable.

·             Do not touch the hot surfaces during validation.

·             Care should be taken while handling with electrical cables.

7.              INSTRUMENT/ MATERIALS REQUIRED :

7.1.                Record the instruments details in annexure-I.

8.              STUDY REQUIREMENTS & OBSERVATIONS:

8.1.                Measurement of airflow velocity:

8.1.1.                            Procedure

·         Switch on the tunnel fans in maintenance mode.

·         The tunnel should be stabilized at least 15 min prior to start the activity and heaters   should be OFF.

·         Perform the air velocity measurement test as per SOP # FU4-QA-GEN-040 and record the observations in annexure-I.

·         Calculate minimum, maximum & average velocity of all locations.




                                                              Diagram.1 Air velocity sampling locations of filter

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